How solid-state transformers could help power the AI boom

Transformers form the backbone of electricity transmission and distribution, says Srdjan Lukic, a professor of electrical and computer engineering at North Carolina State University. In addition to doing the job of stepping up and down voltage, transformers also often provide what’s called galvanic isolation, meaning there’s no direct electrical path flowing through them. That can help limit disturbances from moving through the grid, improving safety.

The problem is that today’s transformers are big and bulky, and they’re also difficult and expensive to replace, Lukic says.

A solid option

Solid-state transformers essentially add so-called power electronics—semiconductors that convert and control electricity to the typical blueprint of today’s transformers.

While a conventional transformer operates at the frequency of the part of the grid it’s connected to, a solid-state transformer actually controls the frequency of the current. Typically, a solid-state transformer first converts incoming AC power from the grid to DC power, and then to a higher-frequency AC power using switches made of a semiconductor like silicon carbide. 

From there, a magnetic component changes the voltage. Because the advanced semiconductors allow transformers to exert so much control over the frequency and stability of the current, the magnetic core can be much smaller than in a conventional transformer. Some come in at roughly one-tenth the size but have the same capacity, Lukic says.

Finally, additional power electronics convert the electricity from high-frequency AC to its required form—generally back to DC power and finally to lower-frequency AC.

Today, stepping voltage up and down is many transformers’ only job. But solid-state transformers can do much more. They absorb the jobs of devices like rectifiers and inverters (which convert AC to DC power and vice versa), shrinking the total footprint of the electrical equipment and potentially cutting the amount of power lost in the system.

In August, the New York Power Authority and the Electric Power Research Institute (EPRI) tested a one-megawatt solid-state transformer under realistic utility conditions at EPRI’s test site. The device was built in Lukic’s lab, and it was the first such test for a transformer of that capacity, he says.